PRODUCTION EQUIPMENT
Electronic product OEM (R&D cooperation, material procurement, SMT patch, plug-in, testing, UV coating, assembly, aging, functional maintenance, etc.)
X-RAY intelligent material counting machine
X-RAY intelligent counting machine
Brand: Zhuomao
Model: CX-1000
• Ray source: voltage 80KV, current 700UA light tube, focusing size 30um
• Automatic counting, counting speed: 2-6 seconds per tray
• Counting accuracy 01005 can reach 99.98%, 0201 above 99.99%
• Minimum device package: 01005
• Tray specifications: 7-17 inches, tray thickness 3-85mm, automatic identification and printing of tray information
The device has a temperature display resolution of 0.1 degrees, a temperature control accuracy of 0.1 degrees, and an error range of ±1 degrees. It is used for pre-production of SMD components and PCB pretreatment dehumidification, especially for moisture sensitive components (MSD) baking to improve welding quality and avoid product abnormalities.
Solder Paste Printer Fully Automatic Solder Paste Printer (Kaige GLS):
• A high-end model specially customized for large-area PCB printing.
• Printing accuracy ±18um, repeat positioning accuracy CPK≥2.0, maximum printed PCB size 510mm*510mm, with built-in dispensing function.
SPI solder paste thickness tester - S8080
Solder Paste Inspection (S8080):
• Ultra-high frame rate high-precision industrial camera
• 16.5um lens resolution
• Programmable phase profile modulation measurement technology
• Height resolution 0.37um
• Minimum measurable solder point spacing 100um
• Minimum measurable solder point size: rectangular 150um circular 200um
Multifunctional SMT machine:Panasonic Mounter NPM-TT2
Component range: Chip 0402-L150mm*W25mm (diagonal 152)*T30mm
Number of material stations: 52 stations; 40 types of trays
SMT head: 8 nozzles + 3 nozzles
Theoretical mounting speed: 25200CPH
SMT accuracy: 30um/QFP
Maximum mountable PCB size: 510mm*590mm
Multifunctional SMT machine: Panasonic NPM-W2
Component range: Chip 0402-L150mm*W25mm (or 120mm*90mm, diagonal 152mm)*T30mm
Number of material stations: 120 stations; 86 stations + 20 types of trays
SMT head: 16 nozzles + 16 nozzles 8 nozzles + 3 nozzles
Theoretical mounting speed: 77000CPH 29000CPH
SMT accuracy: 30um/QFP
Maximum mountable PCB size: 750mm*550mm
High-speed placement machine: Panasonic NPM-D3
Placement component range: Tape 8-56mm; Chip 01005-12*12*6.5mm
Number of material stations: 68 stations/module
Placement head: 2 cantilever*16 placement heads
Theoretical placement speed: 84000CPH
Placement accuracy: 40um/chip
Maximum PCB size that can be placed: 510mm*590mm
First Article Inspection Instrument FAI-600
High stability brand all-in-one machine, high-definition PCBA scanner, precise LCR bridge.
Rapid and accurate measurement of resistance, capacitance, and inductance, and automatic appearance inspection of silk-screened components such as IC, diode, and transistor.
PCB size range
420mm*300mm
Upper part: 28mm Lower part: 50mm
Jintuo TEA-1000 single-track reflow oven: 10 upper and lower temperature zones for heating
Control accuracy 1°C, PCB board temperature distribution deviation 2°C
Suitable for high-density multi-layer PCB and complex package device welding
AOI(Automatic Optic Inspection )
AOI(Automatic Optic Inspection ) (Heli Linxiang 520 series)
All-round inspection, SMT components, red plastic components, DIP components
• 8 million pixel digital camera, large field of view deep core lens, pure white coaxial vertical illumination + multi-angle annular oblique light source, shuttle • acquisition, whole board scanning.
• Resolution/visual range/speed: 10μm/33*40/150ms
• Minimum parts test: 0201chip&0.3pitch IC
• Highest detectable component: 50mm
• PCB size range: 50*50mm~520*470mm
Juzi AOI optical inspection instrument LD-5000
Juzi AOI optical inspection instrument
Brand: JieDeng
Model: LD-5000
• High stability brand all-in-one machine, high-definition PCBA scanner, precise LCR bridge.
• Fast and accurate measurement of resistance, capacitance, and inductance, and automatic appearance inspection of silk-screened components such as IC, diode, and transistor.
• PCB size range
420mm*300mm
Upper: 28mm Lower: 50mm
Germany Phoenix-X-Ray Nondestructive Testing
X-Ray inspection equipment (Phoenix PCBA ANALYER, Germany)
Used for BGA, AQFN, CSP and other packaging components that cannot be inspected by naked eyes after welding, such as solder joint defects, internal wire breakage of the chip body, LED wick defects, etc.
• 160KV open tube, more accurate than closed tube detection, clearer image.
• Focus 2u, geometric magnification 2060 times, system magnification 12800 times.
• Stage 360° rotation, five-axis linkage CNC system, image detector maximum 60° rotation.
Control accuracy 1°C, PCB board temperature distribution deviation 2°C
Suitable for high-density multi-layer PCB and complex package device welding
Fully automatic selective coating machine
Fully automatic selective coating machine
Brand: Anda
Model: iCoat3
• Three-axis servo motor + ball screw drive, running accuracy 0.02mm
• Configured with 2 glue valves: needle dispensing valve + fine atomization valve, maximum moving speed 800mm/S
• Coating stroke: 450*450mm
• Single coating width: 2-30mm, repeatability 0.02mm
• Maximum component height for conveying: 90mm up and down
• Minimum board edge width 5mm
• Programming method: manual teaching
• Achieve precision coating, avoid unnecessary coating components on the product through program control
• Coating thickness is adjustable and controllable to ensure uniform coating thickness
UV curing oven
Brand: Anda
Model: UV-1
• Number of light sources: one set of light sources + one set of power supply
•Light tube power: maximum 6KW
•Transport width: 50-450mm
•Transport speed: 0.3-3.2m/min
•UV lamp + advanced variable frequency power supply, adjustable ultraviolet intensity, ensuring stable energy output while reducing energy consumption.
•This equipment is used with UV three-proof paint. UV three-proof paint has stronger adhesion than solvent-based three-proof paint, better chemical corrosion resistance and wear resistance, longer effective life, and almost no volatility, which has little impact on the environment.
Our company mainly uses it for self-made production protective carrier plates, test fixtures, etc. It adopts marble platform frame, which has no vibration and shaking during operation, with repeat positioning accuracy of 0.005mm, table flatness of 0.03mm, three-axis accuracy of 0.013mm, processing accuracy of square 0.02mm, and round 0.013mm. We can make production fixtures with high precision requirements.
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